400-005-2939

                    PRODUCT

                    Product Center

                    Rotating Machinery Fault Prediction System

                    Product Overview

                    The rotating equipment fault prediction system is a core product developed by the witium team. It solves various health operation and maintenance problems in the rotating equipment industry, and provides professional users with real-time monitoring, fault prediction, fault diagnosis and analysis, health management and other functions of rotating equipment; The product is composed of industrial IOT vibration sensor, industrial edge computing gateway and witcloud IOT cloud platform, providing customers with SaaS service cloud platform for fault prediction of various rotating equipment; The platform carries out data mining according to a large number of vibration data collected, forms professional equipment health diagnosis report and maintenance suggestions, and provides data interface function for users, so as to facilitate users to import rotating equipment status into intelligent factory operation and maintenance platform system.

                    Product Characteristics

                    System Architecture, Software And Hardware

                    System Architecture

                      IoT high-frequency vibration sensor is used to collect vibration waveform samples and surface temperature of equipment to generate vibration characteristics of equipment. WTG9XXX edge computing gateway collects related machines' data to understand the load state of the motor in operation and the characteristics of the sensor, so as to realize the prediction of rotating equipment faults such as unbalanced, misaligned, loose, gear wear and bearing aging. Then the data and analysis results are uploaded to the WitCloud platform through MQTT System. SaaS cloud platform provides users with monitoring, management and other main operations. It also provides data interface function to facilitate users to import the standby state into the intelligent factory operation and maintenance platform system, which forms professional rotating machinery health diagnosis report and maintenance suggestions.

                    Systems Software

                    System Hardware

                    High frequency vibration sensor

                    MEMS vibration sensor
                    Medium and high frequency vibration monitoring
                    The sampling frequency is up to 20khz
                    Magnetic suction easy installation

                    RS485
                    WTS4VXX

                    USB
                    WTS6VXX

                    BASIC PARAMETER
                    • Power Input
                      DC4.5V-5.5V
                    • Low power function
                      support
                    • Work Temperature
                      -40 ℃-105 ℃
                    • Work Humidity
                      10%-95%(No condensation)
                    • IP Rate
                      IP67
                    • Installation
                      Threaded fixing / magnet fixing
                    • Overall dimension
                      40*40*15mm/40*40*19mm
                    • COM Interface
                      RS485/USB
                    • COM Protocol
                      Modbus-RTU
                    • Shell Materials
                      Aluminum
                    TEMPERATURE
                    SENSOR
                    • Temperature Object
                      Interface temp
                    • Temperature Range
                      -40°C~105°C
                    • Resolving power
                      ±1°C
                    VIBRATION SENSOR
                    • Acceleration(G)
                      3 Axis:±8g
                    • Sample Duration
                      1S/10S
                    • Frequency
                      4KHz/20KHz
                    • Axis
                      3 Axis
                    • Acquisition accuracy
                      1mg/LSB
                    • Data Content
                      Real-time vibration wave/ Characteristic Value

                    Edge computing gateway

                    Edge AI Calculation
                    Several vibrating channels
                    Multiple wireless Transmit
                    Embedded algorithm model

                    WTG9XXW

                    WTG9XXF

                    WIRELESS COMMUNICATION
                    PARAMETER
                    • Communication
                      WiFi
                      4G(Cat1)
                    • Mbps
                      3Mbps

                      upstream 5Mbps/
                      down 10Mbps

                    • Work Method
                      Sta mode / AP configuration
                      -
                    • DTE-DTE
                      40M
                      -
                    • communication channel
                      802.11b/g/n
                      LTE-TDD:B38/B39/B40/B41
                    MAIN PARAMETER
                    • Number of vibration channels
                      1-6 Optional Channels
                    • Vibration interface
                      RS485(ModBus-RTU)
                    • Oil Temperature
                      1 Pt100 Breakage Detection
                    • Three winding temperature
                      3 Pt100 Breakage Detection
                    • LED
                      1 * power light, 1 * sensor communication light, 1 * network status light
                    • Firmware update
                      Online update, remote update
                    BASIC PARAMETER
                    • Shell Materials
                      Industrial plastic shell
                    • Overall dimension
                      115*70*47mm
                    • Installation
                      Industrial guide rail / strong magnetic fixing / flange fastening / Strap
                    • Power Input
                      85-262VAC/12-36VDC
                    • Operating temperature
                      -30~70°C
                    • Storage temperature
                      -40~85°C
                    • Protection
                      Overload protection / output short circuit protection / overheating protection
                    • Waterproof grade
                      IP67

                    Product Picture

                    400-005-2939

                    Customer service wechat

                    Copyright: Shanghai Witium Information Technology Co., Ltd
                    Website records: Shanghai ICP 19015228-1
                    Police record number: 31011202009248