Solution of Reducer Fault Prediction System

According to the problems encountered in the reducer industry,Witium launched the "reducer fault prediction system solution", which carries out the health status analysis and early warning fault analysis of the reducer and host equipment for the monitoring of the reducer operation status on the user's site, forms a professional reducer fault prediction and health diagnosis report, and gives maintenance suggestions. Witium 's reducer fault prediction solution brings great commercial value to users:

  The reducer fault prediction solution uses the high-frequency vibration sensor of the Internet of things to collect the vibration waveform samples and surface temperature of the equipment, and generate the vibration characteristic samples of the reducer equipment; The edge computing gateway collects the three-phase winding temperature and lubricating oil temperature of the reducer through the platinum resistance to understand the operating load state of the reducer. Combined with the vibration characteristics of the sensor, the intelligent mechanism model algorithm is used to analyze the big data of the sampled data, so as to realize the prediction of reducer equipment faults such as imbalance, misalignment, looseness, gear wear and bearing aging; Then upload the data samples and analysis learning results to the witcloud Internet of things data cloud platform through mqtt; The SaaS business cloud platform of the solution provides users with status monitoring, scene monitoring, fault management, operation and maintenance management, equipment management, customer management, authority management and other functions; It also provides data interface function to facilitate users to import equipment status into intelligent factory operation and maintenance platform system. At the same time, through big data analysis tools, the business cloud platform provides professional users with operation status analysis and early warning fault analysis of reducer equipment, and forms professional reducer equipment health diagnosis reports and maintenance suggestions.